Trouble-Shooting
There may be a wide variety of causes of any fault that occurs, depending
on the conditions in your system. In multi-axis systems there may be further
hidden causes of a fault.
Our applications department can give you further
assistance with problems.
Help with Faults
Display |
Meaning |
Possible causes |
Measures/ explanation |
HMI message: |
Wrong cable used |
Use null-modem cable |
|
Cable plugged into wrong position on servo amplifier or PC |
Plug cable into the correct sockets on the servo amplifier and PC |
||
Wrong PC interface selected |
Select correct interface |
||
F01* |
Heat Sink Temperature |
Heat sink temperature too high |
Max. value adjusted by manufacturer to 80°C. Decrease ambient temperature. |
Amplifier contaminated |
Check / blow out ventilation slots. Use air filters. |
||
Fan defective / non-contacted |
Check the air flow / fan noise; if defective, send the amplifier to the manufacturer for repair. |
||
Value MAXTEMPH too small |
Range 20 .. 85°C, default 80°C |
||
No air flow due to restricted installation |
Conversion of the switchgear cabinet. Install an air-conditioning unit. |
||
Hardware faulty |
Return the servo amplifier to manufacturer for repair |
||
F02* |
Overvoltage in DC Bus Link Max. value depends on the set mains voltage |
Regen energy too high |
"n02" displayed beforehand. Possibly use an external braking resistor or, in the case of multiple amplifiers, connect DC links. |
Mains voltage set too low |
Set the mains voltage correctly on the Basic Setup screen page |
||
Regen resistor configured incorrect |
Set the details for the internal or external braking resistor correctly on the Basic Setup screen page |
||
Regen resistor wired incorrect |
Check the wiring (see product manual). Internal braking resistor: Bridge must be present on the connector! External braking resistor: Bridge must be removed from the connector! |
||
Fuse in regen resistor defect |
Replace fuse |
||
Braking ramps too short |
Extend the braking ramps on the Speed screen page |
||
DC Bus not linked to other amplifiers |
In the case of multiple amplifiers from the same family, connect the DC links (see product manual) |
||
F03* |
Following error message of the position controller (in OPMODE 5 or 6 only) |
Axis is mechanically tight or blocked |
Check the mechanical system |
Inadequate torque for the ramps set |
|||
Ramps in the speed controller are longer than ramps in the position controller |
Lower the acceleration ramp (ACC) and braking ramp (DEC) in the speed controller |
||
Amplifications set too low. Axis is too undynamic |
Adjust the amplification. Speed and possibly Position screen pages |
||
Amplifications set too high. Axis oscillates. |
Adjust the amplification. Speed and possibly Position, screen pages, insert a filter |
||
IPEAK (maximum current) too low |
Enlarge the following error window (Position Data screen page) or use a larger amplifier / motor, increase IPEAK . |
||
F04 |
Feedback |
Short circuit, short to ground |
Check the feedback cable |
Encoder defective |
Exchange encoder / motor |
||
Contacts in connector not OK |
Check contacts |
||
Incorrect feedback set |
See FBTYPE |
||
Incorrect / defective feedback cable |
Check cable (particularly critical in the cable trailing device) |
||
Incompatible feedback |
See FBTYPE |
||
Poorly shielded cables |
Use suitable cables (see product manual) |
||
Feedback cable is too low |
Adhere to the max. permissible cable length (see product manual) |
||
Coupling fault signals |
Check shielding, ensure compliance with the minimum spacing between the power cables and the signal connections (see product manual) |
||
F05* |
Undervoltage |
Mains contactor not connected |
Wiring / Emergency stop / Control logic / ... |
Switch-on sequence not complied with |
First of all switch on the power contactor which is connected via the BTB contact. Then switch the enable signal on approx. 0.5s later |
||
Emergency stop has cut off the mains voltage |
Operator information |
||
VBUSMIN parameter set too low. |
Adjustment of the parameter, e.g. in 48VDC applications. |
||
The monitor has to be switched off in some applications with UVLTMODE |
Example: Positioning the axis in the event of mains failure. |
||
F06 |
Motor Temperature |
Motor overheating |
Incorrect motor parameters / Poor cooling |
Defective temperature sensor |
Measure the sensor resistance. |
||
Connector on the feedback unit loose or feedback cable interrupted |
Connector / cable control |
||
Motor without a temperature sensor |
Installation of a bridge in the connector |
||
Cutoff threshold for the temperature sensor is set too low |
Set the MAXTEMPM parameter (to the cutoff threshold, see parameter description) |
||
Amplifier defective |
Bridge the temperature contact for testing at the resolver or SinCos interface |
||
Unused thermostatic switch / element |
Contact Customer Support |
||
F07 |
Internal Voltages faulty |
External short circuit or overload on a power supply voltage |
Disconnect all the connectors apart from 24V and check whether the error occurs again when you switch on |
24V undershot for amplifier logic |
Adhere to the tolerance criteria for the 24V voltage supply (see product manual) |
||
Motor brake with excess current consumption. |
Adhere to the maximum motor brake current (see product manual); supply brake with external voltage. |
||
Hardware faulty |
Return the servo amplifier to manufacturer for repair |
||
Feedback system with excess current consumption. |
Contact Customer Support |
||
F08* |
Overspeed |
Speed in excess of permissible limit |
Check the VOSPD (limit speed) and raise it, if necessary. |
Speed in excess of permissible limit |
Reduce overswing by assigning amplification parameters |
||
Feedback cable is defective |
(Possibly check by shaking the cable) Replace the cable |
||
VLIM too low |
When a new motor is loaded, quicker motors with a max. of only 3,000 rpm are also entered. The end speed and overspeed have to be adapted for higher speeds. |
||
Motor vibrates. |
Parameter adaptation |
||
Tables of motion tasks with a time base which is too low. |
Increase target times or use a motor with a higher nominal speed |
||
Feedback on the incorrect motor inserted. |
Check and correct assignment |
||
Motor phases inverted |
Check the pin assignment |
||
Feedback incorrectly set |
Set angle offset correctly (MPHASE) |
||
F09 |
EEPROM Checksum Error |
Amplifier switched off during the storage process |
Re-enter parameters and save them |
Manually changed parameter record loaded with lower-case lettering. |
Change the lower-case lettering to upper case |
||
Hardware faulty |
Return the servo amplifier to manufacturer for repair |
||
F10 |
Reserve |
- |
- |
F11 |
Cable brake motor brake |
Short circuit, short to ground |
Replace the cable |
Motor cable without brake wires |
Connect the correct motor cable |
||
Motor without a brake |
Set MBRAKE to 0 |
||
Motor brake current consumption too low. |
Raise current consumption to a minimum of 150mA (e.g. through parallel resistors). |
||
Hardware faulty |
Return the servo amplifier to manufacturer for repair |
||
F12 |
Motor Phase |
Shield on the motor cable is badly attached or missing |
Check the shield connections |
Strong external EMC interference |
Additional design of motor shields on the mounting plate of the switchgear cabinet. |
||
Motor cable capacity is too high |
Use a motor choke / Shorten the cable / Use cables |
||
Installed motor contactor does not switch on time. |
Check contactor |
||
Installed motor contactor has burnt contacts. |
Check contactor |
||
Hardware faulty |
Return the servo amplifier to manufacturer for repair |
||
Motor connector not plugged in the servo amplifier or motor. |
Check connector |
||
F13* |
Ambient Temperature too high |
Ambient Temperature too high |
Use a cooling device |
Detection faulty (usually combined with F17) |
Return the servo amplifier to manufacturer for repair |
||
Cutoff threshold is too low |
Increase TEMPE |
||
Switchgear cabinet is too warm. |
Use a cooling device |
||
F14 |
Output Stage |
Short circuit in the motor cable |
Replace motor cable |
Output stage faulty |
Return the servo amplifier to manufacturer for repair |
||
Insulation fault in the motor |
Conduct measurements with an ohmmeter between the motor phases: must be symmetrical. Measure the motor phases to the PE; it must be unending. If there is a high-voltage tester available, use it to measure the motor phases to PE. |
||
Motor contactor does not switch on time. |
Check the switching sequence |
||
Motor contactor has burnt contacts. |
Replace motor contactor. |
||
Short circuit in the electric circuit for the external braking resistor |
Check, rectify short circuit |
||
F15 |
I²t maximum value exceeded |
Drive is mechanically tight |
Check mechanical system, use a larger amplifier/motor |
Sine² ramps |
|||
Incorrect design |
Contact Customer Support |
||
Incorrect phase angle between feedback and magnet elements in the motor. |
|||
Ramps are too steep |
|||
Intervals are too short |
Extend the recovery intervals between motion tasks (Motion Tasks screen page) |
||
Vibration in the current controller |
|||
Motor has an inter-turn fault (only in the case of a partial short circuit) |
Replace motor |
||
F16* |
Mains BTB - 1, 2 or 3 phases of the in-feed missing |
Three-phase operation is set in the case of a single-phase in-feed. |
check setting on screen page Basic Setup |
Phases missing from in-feed. |
Check wiring/fuses/main contactor |
||
Special settings are required for a DC in-feed. |
Contact Customer Support |
||
Amplifier enabled even though they was no mains voltage |
Amplifier only enabled when the mains voltage is switched on (comply with switch-on sequence) |
||
F17 |
A/D converter error |
Strong electromagnetic interference |
Reduce EMC interference; check shielding and earthing. Mount devices which generate electrical fields further away from the amplifier. |
Hardware faulty |
Return the servo amplifier to manufacturer for repair |
||
F18 |
Regen Circuit |
Regen resistor extern selected, but the internal one is used. |
Check setting on screen page Basic Setup |
Destroyed regen transistor |
Return the servo amplifier to manufacturer for repair |
||
F19* |
DC Bus Link |
There is no voltage at the power terminals. |
Check and switch on power supply |
Voltage level is incorrectly configured. |
Adapt VBUSMIN |
||
Excessive load on the DC link during acceleration in combination with a soft voltage source (isolation transformer) |
Adapt parameters or hardware |
||
F20 |
Slot Error |
Hardware error and the expansion card |
In the case of expansion card I/O-14/08, check the card's external power supply unit |
Incorrect PROFIBUS card |
Contact Customer Support |
||
Firmware does not support the card which is inserted. |
Contact Customer Support |
||
Card is not inserted correctly |
Remove the card and insert a new one and tighten it, following the instructions in the product manual. |
||
Power consumption of the plug-in card is too high. |
Contact Customer Support |
||
F21 |
Handling Error |
Software error on the expansion card |
Contact Customer Support |
Plug-in card not permitted |
Contact Customer Support |
||
F22 |
Reserved |
- |
- |
F23 |
CAN Bus |
Severe CAN bus communication error. |
Check CAN cable and controller |
F24 |
Warning |
Warning is displayed as fault |
With the WMASK parameter you can read out which warning(s) are evaluated as errors. On the basis of this information, refer to the list of warning messages. The LASTWMASK parameter indicates which warning last led to F24. |
F25 |
Commutation error (motor may have oversped) Power vector and motion are in reverse. |
Wiring error in motor phases |
Test motor cable fully Adapt DIR |
Wiring error on feedback cable |
Check direction of rotation in the monitor window, test feedback cable fully Adapt DIR |
||
Internal clearance / oscillation of the mechanical system |
Examine mechanical system and align it, if necessary |
||
Monitor is too sensitive |
|||
Motor cable / feedback cable from another motor plugged in. |
Check and correct amplifier-motor assignment. |
||
Offset too high |
Check resolver pole number (MRESPOLES), motor pole number (MPOLES) and offset (MPHASE) |
||
Wake&Shake failed |
Perform Wake&Shake |
||
F26 |
Limit switch Hardware Limit Switch reached (defined by REFLS) |
Cable brake (limit switches) |
Check cable |
Limit switches connected do not belong to the axis. |
Check and correct limit switch-axis assignment. |
||
No limit switches connected. |
Disable input functions (Digital I/O screen page) |
||
Limit switches inverted. |
Assign PSTOP and NSTOP correctly to the inputs (Digital I/O screen page) |
||
F27 |
AS error |
The AS-enable was switched at the same time as or later than the amplifier-enable. |
Consider Switch-On sequence (see product manual) |
Cable fault (AS wiring) |
Check wiring, measure cable-resistance. |
||
F28 |
Fieldbus, ext. trajectory |
"External trajectory" error is generated if the setpoint jump exceeds the maximum permissible value when the external position trajectory is specified. |
|
EtherCAT: The "synchronization" error is generated if the drive cannot be synchronized during phase ramp-up or if the drive loses its synchronization in EtherCAT "Operational" state. |
Check EtherCat system. |
||
F29 |
Fieldbus not synchronized |
Timing error |
Communication problem by the controller |
Power supply |
External power supply for an expansion card missed. |
||
Expansion card not compatible |
Contact Customer Support |
||
F30 |
Emergency Stop Timeout Default 5.000ms Motor doesn't stop in the set time. |
Brake ramp too long |
Decrease DECSTOP |
Peak current set too small |
Increase IPEAK |
||
Brake time too short |
Increase EMRGTO |
||
Amplifier too small |
Select servo amplifier with higher rated/peak current |
||
F31 |
Error in Macro Program
|
Endless loop in macro program |
Check macro program |
Overly intricate calculations in the quick tasks. |
Check program. Tip: Always use "Debug on" for tests. |
||
F32 |
System error, System software doesn't work correctly |
Processor overloaded |
Too many stations in the network/Baud rate too high/Functions too complex (PLC) |
Hardware faulty |
Return the servo amplifier to manufacturer for repair |
Help with Warnings
Display |
Meaning |
Possible causes |
Measures/ explanation |
n01 |
I²t treshold exceeds the set limit value I2TLIM. |
Mechanical system is tight |
Check the mechanical system |
Amplifier dimensions too low |
Use an amplifier with a higher current |
||
Motor dimensions too low |
Use a motor with a higher current |
||
Driving profile is too aggressive |
Define recovery times |
||
n02 |
Brake power exceeds the set limit value PBALMAX. |
Incorrect brake power set |
Check setting |
Internal brake resistance too low |
Use external brake resistance, extend braking ramps (DEC / DECSTOP ) |
||
n03 |
Following error exceeds the set limit value PEMAX. |
Mechanical system is tight |
Check the mechanical system |
Amplifier dimensions too low |
Use an amplifier with a higher current |
||
Driving profile is too aggressive |
Define recovery times, extend ramps |
||
Following error set too low |
Check setting |
||
n04 |
Fieldbus communication monitor has responded (EXTWD). |
During commissioning: no fieldbus connected |
Disable watchdog temporarily (EXTWD = 0) |
In operation: communication problem |
Check bus installation |
||
n05 |
One of the three mains phases is missing |
Check the mains connection, fuses and mains contactor |
|
n06 |
Position setting for software limit switch 1 (SWE1 ) has been undershot |
Axis has been moved beyond the position which has been configured as the end position |
Check the position of the axis and setting of the software limit switch |
n07 |
Position setting for software limit switch 2 (SWE2) has been exceeded |
Axis has been moved beyond the position which has been configured as the end position |
Check the position of the axis and setting of the software limit switch |
n08 |
Defective motion task |
Commenced motion task does not exist (checksum is defective) |
Create a new motion task |
Target position lies outside the permissible range |
Check software limit switches and target positions |
||
Defective acceleration values |
Check units and numerical values |
||
OPMODE does not support the function |
Set correct OPMODE |
||
n09 |
No reference point |
No reference point set when a motion task is started. |
Perform homing or set reference point |
n10 |
Hardware Limit Switch PSTOP |
Positive limit switch has responded |
Move the axis in a negative direction from the limit switch |
Limit switch not connected |
Change the parameterization of digital I/Os or connect the limit switch |
||
Limit switch sensor has incorrect logic. |
Insert break contacts as limit switches (instead of make contacts). |
||
n11 |
Hardware Limit Switch NSTOP |
Negative limit switch has responded |
Move the axis in a positive direction from the limit switch |
Limit switch not connected |
Change the parameterization of digital I/Os or connect the limit switch |
||
Limit switch sensor has incorrect logic. |
Insert break contacts as limit switches (instead of make contacts). |
||
n12 |
Motor default values loaded |
Motor numbers stored in the encoder and amplifier do not match the parameters that have been set |
SAVE motor number to the EEPROM and with HSAVE to the encoder. |
n13 |
Expansion card |
24V supply for the I/O expansion card missed |
Check wiring and 24V power supply |
n14 |
SinCos-Feedback |
SinCos commutation (wake&shake) not completed |
ENABLE the amplifier |
n16 |
Summarized Warning |
Summarized warning for n17 to n31 |
See warning # |
n17 |
Feldbus Sync |
CAN sync is activated, but is not sent synchronously from the controller, if at all. |
Check fieldbus settings |
n18 |
Multiturn overflow |
More than +/-2048 revolutions counted with the multiturn encoder connected |
Ignore or disable monitoring with DRVCNFG Bit7=1 |
Move motor to encode position 0 prior to installation |
|||
n19 |
Motion task ramps have been limited |
Permissible value range exceeded by the process block data |
Check the process block data |
n20 |
Invalid motion task |
Check the data from the last process block started. Also determine the process block number with MOVE. |
|
n21 |
Warning by PLC Program |
Only in the macro program in the servo amplifier |
Application-specific |
n22 |
Max. motor temperature reached |
Alarm threshold setting exceeded, motor overloaded |
Check the motor temperature. |
Mechanical system is tight/blocked |
Check the mechanical system |
||
n32 |
Firmware Beta Version |
For testing reasons only |
No warranty by the manufacturer for error free functionality |
Help with other problems
The situations listed below are not necessarily monitored by a message.
Problem |
Possible causes |
Measures |
Motor does not rotate |
Servo amplifier not enabled |
Apply ENABLE signal |
Software enable not set |
Set software enable |
|
Break in setpoint cable |
Check setpoint cable |
|
Motor phases swapped |
Correct motor phase sequence |
|
Brake not released |
Check brake control |
|
Drive is mechanically blocked |
Check mechanism |
|
Motor pole no. set incorrectly |
Set motor pole no. |
|
Feedback set up incorrectly |
Set up feedback correctly |
|
Motor oscillates |
Gain is too high (speed controller) |
Reduce Kp~GV (speed controller) |
Feedback cable shielding broken |
Replace feedback cable |
|
AGND not wired up |
Join AGND to CNC-GND |
|
Drive too soft |
Kp~GV (speed controller) too low |
Increase Kp~GV (speed controller) |
Tn~GVTN (speed controller) too high |
Use motor default value for Tn~GVTN (speed controller) |
|
GVT2 too high |
Reduce GVT2 |
|
Drive runs roughly |
Kp~GV (speed controller) too high |
Reduce Kp~GV (speed controller) |
Tn~GVTN (speed controller) too low |
Use motor default value for Tn~GVTN (speed controller) |
|
GVT2 too low |
Increase GVT2 |
|
Axis drifts at |
Offset not correctly adjusted for analog setpoint provision |
Adjust offset (analog I/O) |
AGND not joined to the controller-GND of the controls |
Join AGND and controller-GND |